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The Archives

 

Calculators

NOTE:  The calculator links below will display Microsoft Excel workbooks. You must have Excel installed on your computer to view and use these calculators.

Forced Induction Calculators (Excel)

Fuel Injector Calculators (Excel)

Tire & Drivetrain Calculators (Excel)

 

TECH TIP:  Projecting your power increase per pound of boost is perfectly straightforward. I don't understand why people insist on making something mystical out of the process. Atmospheric pressure at sea level is 14.7 psi, so this would be the theoretical intake air pressure at WOT for a naturally aspirated engine at sea level. Adding one psi of boost increases the intake air density by a approximately 6.8%, or 100 x (1 psi / 14.7 psi), so the the percentage increase of intake air pressure resulting from 'D' psi of boost, where D is a target boost level, is as follows:

Percent intake air density increase = 100 x (D / 14.7)

For example, if we observe 9 psi of boost pressure in the intake manifold, the intake air pressure has been increased by the following:

Intake air density increase = 100 x (9 / 14.7), or 61.22%

Now, given a corresponding increase in fuel delivery to maintain the A/F ratio, we can expect to make a theoretical maximum of 61.22% more power, minus pumping losses and parasitic drag. Most twin-screw setups are about 78% efficient, so our expected net power increase becomes 0.78 x 61.22%, or 47.8%. For example, if we were making 300 RWHP N/A, we could expect to make somewhere around the following power after introducing 9 psi of twin-screwed boost:

Estimated pwr @ 9 psi = 300 + (0.78 x 300 x 9 / 14.7) = 300 + 143.27 = 443.27 RWHP

Granted, this power increase is purely theoretical, and various factors can introduce reductions to the calculated value. But it's almost exactly the power increase that many, including myself, have observed, so it's a fairly reliable rule-of-thumb calculation. Please note that the same 6.8% gain per psi does NOT apply when adjusting boost from one level to another, for example when increasing your boost level from 9 psi to 12 psi. The 6.8% constant is derived from ATMOSPHERIC PRESSURE at sea level, so the engine's naturally aspirated power must always be used as the baseline when calculating projected power increases. Always work off that baseline.

 

General Info, Maintenance, & Repair

NOTE:  All links below will take you to Adobe Acrobat (PDF) files. If you haven't already installed Adobe Acrobat Reader on your computer, you can download it free from the Adobe Website.

Dropping the K-member to Replace the Motor Mounts

Emissions Equipment Diagnosis and Repair

Ford Motor Company OBDII Diagnostic Code Cross-reference Table

Misfire Diagnosis and Correction

OEM Mach 460 Wiring Diagrams

Rotor Crossdrilling Effects on Braking Performance

Tune-up Procedures and Maintenance Items

 

 

Installation Notes & Photos

NOTE:  Some of the files linked below are quite large, because they contain numerous photos. You should download any/all that you are interested in viewing to your own computer. To download one of these files, right-click on its link and select the "Save Target As ..." option from the fly-out menu that will appear. These files, like the General Maintenance & Repair files above, are all Adobe Acrobat (PDF) files. You will need to have Adobe Acrobat Reader installed on your computer in order to view and print them.

2002 Suspension Upgrades Installation Notes

2004 Instrumentation Upgrade Installation Notes

2006 - 2007 Driveline & Suspension Upgrade Installation Photos

2009 Instrumentation Upgrade Installation Photos

HID Headlamp Project Installation Photos

JBA Header Installation Notes

Mach 460 Audio System Modification Photos

Ported Intake Installation Notes

 

External References

NOTE:  Selecting any of the links below will open the external reference in a new browser window.

Automotive Suspensions - technical description - Wikipedia

Disc Brakes - technical description - Wikipedia

Double-Clutching - technical description - Wikipedia

Exhaust Gas Recirculation - technical description - Wikipedia

Heel & Toe Shifting - technical description - Wikipedia

Manual Transmission - technical description - Wikipedia

Positive Crankcase Ventilation - technical description - Wikipedia

Rotational Inertia - technical description - Wikipedia

Supercharger - technical description - Wikipedia

Turbocharger - technical description - Wikipedia

Unsprung Weight - technical description - Wikipedia